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Solar Panel Mount Design Considerations

3/20/2009

4 Comments

 

Top-of-Pole Mount

The top-of-pole mount offers excellent functionality for getting the maximum performance out of your solar panel.  The closer the surface of the panel is to being perpendicular to the rays of the sun the higher the performance (amps output).  Thus, the panel needs to be both tilted and rotated.  I have found that adjusting an 85 watt panel 3-4 times a day will achieve power generation of up to 40 amp-hours on a clear day on the Great Lakes.

A panel mount should be adjustable easily without the use of tools.  Our panel mount provides 13 tilt positions by simply pulling a pin, tilting the panel and replacing the pin.  The panel, which is atop our crane pole can be rotated 360 degrees.  We provide a pole locking mechanism to keep the pole from rotating on a windy day and have found that using the mechanism as a brake to limit free rotation of the pole works well.

As shown in the picture, our pole is mounted to the stern rail away from the boom so there is nothing to cast a shadow on the panel.  Shadows can significantly reduce the efficiency of a solar panel.  The pole is mounted high enough to clear the bimini yet easy enough to reach to adjust the angle to the sun.

My sense is that the 120 watt solar panel is about the maximum size
(31" X 48") to mount on the top of a pole such as ours.  The limiting factor is the strength of the stern rails that stabilize the pole.  A larger panel would require bracing struts from the pole to the deck.  Clearly this is possible but I would recommend mounting larger panels to a frame above the bimini, on dinghy davits or directly to the stern rail.

Pro and Cons:

Top of pole mount
Pros: Easily adjusted for best sun angle, clear of shadows, out of the way.
Cons: Limited size of panel that can be pole mounted.

Bimini frame panel mount
Pros: Can mount large panels, out of the way.
Cons: Cannot easily adjust for best sun angle, often have shadows cast by the boom, back stay or topping lift.


4 Comments
Gene Gonzalez
6/29/2009 09:18:07 am

I have look in the internet for a long time and this setup is one of the best I have ever seen, a job well done.

Reply
Bruce Arthur
2/21/2011 05:02:50 am

What kind on wind resistance is present in a 31' by 26" panel afixed atop of a 66"pole? In sailing conditions of 25 knts with rouge seas it would seem that the stresses and buffeting this unit would take would be significant.

Reply
Tom Trimmer
2/21/2011 02:52:40 pm

Wind resistance is a worthy concern. Our experience with a panel larger that the one you mention is that wind resistance is not a major issue. The panel is usually tilted so the wind does not strike the the panel with the force it would have if the panel were vertical and perpendicular to the wind.

Some of our customers tell me they adjust their panel to a horizontal position in strong winds to minimize wind resistance. Others remove their panels if they see a storm is brewing. Removing the panel is easy; remove one bolt, unplug the wires and lift the panel off the pole.

A pole mounting systems enables you to tilt and rotate the panel to achieve optimum sun angle and minimize wind resistance.

Reply
Ultra Mounting link
1/27/2022 06:45:36 am

What about the fixing techniques & mounting materials used?

Reply



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    Thomas Trimmer has been cruising with his Ericson 38 sailboat on the Great Lakes for over 20 years.  He has pioneered the use of solar energy for wilderness cruising.  He is continually designing and building equipment to simplify and enhance the cruising experience.

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  • Home
  • Marine Solar Panels
    • Marine Solar Panels
    • Flexible Marine Solar Panels
    • Semi-Rigid Walk On Marine Solar Panels
    • Rigid Marine Solar Panels
    • Stern Rail Mounted Solar Panels
    • Kits - Solar System Kits
    • Van Solar Panels
    • Portable Solar Panels
  • Kits&Electronics
    • Kits - Solar System Kits >
      • Flexible Solar Panel Kits
      • Semi-rigid Solar Panel Kits
      • Rigid Solar Panel Kits
      • Auxiliary Solar Panel Kit
      • Portable Solar Panels
    • Solar Controllers & Electrical >
      • MPPT DuoRacer Dual Output Series
      • MPPT Tracer Series
      • MPPT Victron Smart Solar Series
      • MPPT Xtra-N Series
      • PWM Duo Dual Output Controller
      • Electrical Components
    • Mounting Systems >
      • Flexible Panel Mounting Systems
      • Semi-rigid Panel Mounting System
      • Rigid Panel Mounting System - Top Of Pole
    • Inverters
    • Outboard Motor Lifting Crane
    • Solar Water Heating System For Boats
    • Visit Our Store
  • Lithium Batteries
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    • Return Policy
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