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Email: [email protected]

Troubleshooting

​   Solar System Troubleshooting      
  • Barbara,
    I'm sorry to hear you are having issues with your solar system.
    We will do everything we can to help you get back up and running.
    Below are some troubleshooting ideas to get started.
    The issues may be from one of three sources; the controller, the connection from the controller to the batteries or the power coming in from the solar panels.
    1. The controller
    The controller can be rebooted fairly easily.
    Disconnect the controller from both the batteries and the solar.
    This can be done by pulling one of each set of wires to the controller or pulling the fuse at the batteries and turning off the switch to the solar if you have one.
    Let the controller sit disconnected for about 5 minutes.
    Reconnect the controller to the batteries then reconnect the controller to the solar array.
    Give it about 5 minutes to recalibrate.
    Monitor the results.
    2. The connection from the controller to the batteries
    The controller is powered by the batteries.
    If there is a wiring or fuse issue between the controller and the batteries, the controller may appear to be powered (from the solar) but have no way to send the solar power to the batteries. 
    Check the fuse to be sure it is good.
    Put a meter on the wires from the battery at the controller and confirm it is getting power from the batteries.
    If not, check all wire connections.
    3. The solar array
    The controller may not be getting sufficient power from the solar array.
    This may be caused by a bad connection in the wire or by a failed solar panel.
    Set the meter on 200V.
    Disconnect the wires from the solar array to the controller at the controller and measure the voltage (V).
    If the voltage is minimal, disconnect each panel at the MC4 connectors and measure the voltage at each panel.
    If the panels are producing power (20V +), there is likely a wiring issue between the panels and the controller.  
    Check the MC4 connectors for corrosion and the connections at the switch if you have one.
    If the panels are not producing power, check the wires going into the panels to be sure they are tight.
    Contact CMP to coordinate replacement of the panel.

    Let me know the results of your testing and we will work with you to resolve the issue.
    All the best,
    Tom Sr.  -- This issue turned out to be a blown fuse between the controller and the batteries, we find this to be the issue 90% of the time, bad wires, connections, or fuses.
    ​
  • A CRUISER's Guide to Selecting and Sizing a Solar Charging System 
                   (Download CRUISER's Guide article in PDF format)
  • Download - Boat Power Consumption Worksheet - Excel   Google Docs (Gray fields are editable. Go to File->Make A Copy for your own use.)
  • Video - Instructions for using the Boat Power Consumption Worksheet
  • Article from a customer on how she designed and installed their boat's solar system.
 Battery Troubleshooting
  • ll Your Semi-flexible Solar Panels
  • Document - How to Wire Your Solar System
  • Video - How To Wire Your Solar System     Slides Only
  • Video -  How To Use Bolt Mounting Kit - Flexible Panels
  • Video - How To Use Magnet Mounting Kit - Flexible Panels on canvas
  • Wiring Diagrams
  • ​Wire Size Worksheet
  • Detailed description of installation from a customer installing 2 rigid 175s over davit

​ CMPower LiFePO4 Battery Information
  • Video - What You Need to Know about LifePO4 Batteries   On YouTube  Slides Only
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  • Home
  • Marine Solar Panels
    • Marine Solar Panels
    • Flexible Marine Solar Panels
    • Semi-Rigid Walk On Marine Solar Panels
    • Rigid Marine Solar Panels
    • Stern Rail Mounted Solar Panels
    • Kits - Solar System Kits
    • Van Solar Panels
    • Portable Solar Panels
  • Kits&Electronics
    • Kits - Solar System Kits >
      • Flexible Solar Panel Kits
      • Semi-rigid Solar Panel Kits
      • Rigid Solar Panel Kits
      • Auxiliary Solar Panel Kit
      • Portable Solar Panels
    • Solar Controllers & Electrical >
      • MPPT DuoRacer Dual Output Series
      • MPPT Tracer Series
      • MPPT Victron Smart Solar Series
      • MPPT Xtra-N Series
      • PWM Duo Dual Output Controller
      • Electrical Components
    • Mounting Systems >
      • Flexible Panel Mounting Systems
      • Semi-rigid Panel Mounting System
      • Rigid Panel Mounting System - Top Of Pole
    • Inverters
    • Outboard Motor Lifting Crane
    • Solar Water Heating System For Boats
    • Visit Our Store
  • Lithium Batteries
    • LiFePO4 Lithium Batteries
    • Portable Power Stations
  • Reviews & Installations
    • Reviews/Customer Comments
    • Gallery of Installations
  • System Design
  • Support
    • FAQ
    • Solar System Design & Installation
    • Manuals & Information
    • Solar System Installation Pointers
    • Troubleshooting
    • Contact Us
    • Solar System Installers
    • Battery Exchange Plus
    • Handy Products We Don't Carry
    • Freight Forwarders for International Shipping
    • About us
    • Call (248) 705-8337
    • Return Policy
    • Shipping Rates
    • Marine Solar Panel Sizing Calculator Tool
  • Blog